So, compared to Dacron sails you can expect more speed out of your tack, therefore all-around better performance. You have successfully joined our subscriber list. {{#pushedProductsPlacement4.length}} They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Material weights range anywhere from 2oz to more than 10oz, and 4 to 6oz is most common for materials like Dacron. $12.23 per yard, 60" wide. It features a very high breaking strength, and for this reason is a highly popular choice for racing sails. 3. Available Fibers: - All types Our suggestion: balanced mix of Carbon and Dyneema or black Aramid And, of course, a new suit of sails should be able to withstand the occasional Uh-oh moment and have the ability to be regularly reefed and still retain proper shape, which is imperative. This can cause steering to become more difficult while also impacting the shape and effectiveness of the sail. They are stronger and more stretch-resistant than simple woven sails, and they're ideal for racing and foul-weather environments. Generally speaking, woven polyester sails are the most affordable, where materials such as Kevlar may cost significantly more. There are also fiber path and membrane sails, which each employee specific production in manufacturing techniques to achieve a consistent and reliable bond. . And of course, be crystal clear about your budget. This is further enhanced by the tri-radial with the sophisticated "step down . Obviously, high-tenacity Dacron makes better cruising sails. Available in cross-cut or radial constructions. The cheapest sails, however, arent always the best value. {{#each pushedProductsPlacement5}}, With NauticExpo you can: Find a nearby distributor or reseller| Contact the manufacturer to get a quote or a price | Examine product characteristics and technical specifications for major brands | View PDF catalogues and other online documentation. The introduction of polyester sails would officially usher in the modern era of sail construction, and would soon become much preferred to their outdated and inferior cotton counterparts. One of the most common choices is nylon, which is usually quite cheap, fairly lightweight, and boasts a surprising amount of strength. To be sure that you are following all the best practices for your sails, click below: Keelboat and Multihull Cruising Sails; Most sails are still made with Dacron (a trade name for polyester that superseded Terylene on this side of the Atlantic). Taffeta is a woven fabric, most often polyester, that makes up the outside surfaces of the laminate, and is there to provide durability, UV and chafe resistance to the sail. Cloth for this style of construction is commonly called fill-oriented. There are two stages to the sail-design process: aerodynamic shaping and engineering. Thanks to its industry-leading performance and UV protection, carbon fiber also finds itself as one of the most expensive options on the market for sailing materials. Today's modern sails are expertly crafted to the highest standards of detail and precision, thus being capable to contend with harsh conditions far better than sails used long ago. A fully integrated and powerful computer code controls the entire . Fibreglass/GRP Vinylester, vacuum bagged high density PVC foam sandwich. . Sailors have many things to consider when contemplating the purchase of new sails, especially laminated ones, but there are a few things to remember. {{#i!=(product.specData.length-1)}} PEN fibers are not considered to be lightweight, and stretch only about half as much as PET fibers while being just 1/5 better in overall strength. It's hard to argue that we've come a very long way from the early days of the vikings, who set sail across Iceland and Scandinavia in the 19th century using sails made of wool. The ever-evolving technology in sailcloth and construction is fascinating, but at the end of the day, as with most transactions, buying sails is about forging relationships. Our ZigZag For comfort, extra performance and durability This tape is made from a 3 mil polyester scrim material with a pressure sensitive adhesive that holds extremely well without sewing. Ocean Navigator December 21, 2011. Tell Tales: These are designed for upwind sailing. The vast majority of modern boats use Dacron sails. Beneteau First 36.7 & 260 Minneapolis MN & Bayfield WI. Currently, there are eight different fibers used in sailmaking: carbon fiber, Spectra/Dyneema, Twaron, Technora, Kevlar, Vectran, polyester, and Pentax (which is basically Dacron on steroids). High-tenacity fiber is superior for sails in every category, but it costs more, which is why theres a wide discrepancy in price between low-tenacity Dacron sailcloth and its high-quality counterpart. This site also participates in other affiliate programs and is compensated for referring traffic and business to these companies. A few early observations, my own and from others: the sailmaker of your choice as perfectly laminated material including Dimension-Polyants proven and Avoid flaking or folding laminate sails on the same fold line each time they are put away. Opaque, slightly heavy. First, the fibres buried between the laminates are virtually uncrimped (not woven in and out), so theres little or no intitial stretch in taking up the crimp. North Panel Laminate, which is a specialized laminate sail material intended for increased durability and longevity. These sails have a composite structure. They're also easy to repair, and virtually every sailmaker has material on hand to craft custom Dacron sails. ft. home is a 3 bed, 2.0 bath property. The ultimate laminate sail would be what are now called membrane or string sails. Submit your email address for special promotions and offers. With laminate sails, there are many more components to the cloth, and sailmakers market their products under different names, which can be confusing. Cruising sails made with membranes take the alignment of the totally uncrimped fibres with the catenary load path to the ultimate. Today, however, most sailcloth manufactured for the U.S. market is high-tenacity. Industry standards vary widely between countries, and a small price variation could be the difference between a high-quality sail and a fragile mistake. No stretch and should work very well initially but may not last so long in the heat and more expensive - $5500. Our machine was designed by our own materials engineers and purpose-built for laminating sailcloth. After the sail is both designed and engineered, the basic sail skin, or Mylar, is crosscut; then each panel is glued to its mate using high-strength glue. Expired - Fee Related Application number US07/864,844 Inventor Peter Mahr But as boats got larger and more performance orientedand their sails became highly loaded sailmakers and cloth manufacturers developed and used fabrics that could better retain their shape. Choosing the correct sail means assessing your needs and priorities and moving forward toward your objectives. The taffeta improves the durabilty and tear resistance. The 1,597 sq. . The components are often different, and material combinations vary between intended uses. Something went wrong while submitting the form. Different kind of laminates, but overall better than dacron in almost every respect. Life safe Sail Bandage. I have also been offered (by the same sailmaker) Dimension Polyant's Pro-Radial, which sounds like it is a very low stretch dacron when correctly used in a radial . Since Mylar accounted for most of the sail material, it took much of the blame. The real culprits, however, were poor lamination technique and inferior choices in glue. $13.95 /YD. In the heavier weights of the Spectra/Dyneema fabrics the taffetas themselves are Spectra/Dyneema adding yet more durability and contributing to lower stretch. Dyneema sails can last in excess of 50,000 miles, miles that will have been sailed considerably faster and with more enjoyment than with old fashioned polyester. Lifeofsailing.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon. The outer layer which forms the body and profile of the sail is made of stronger but flexible material (laminate proper) while the inner layer consists of more elastic fibers which can withstand . GPL is the first laminated sailcloth line to capture the strength of high performance carbon. These three-dimensional sails are popular on racing vessels. Laminate sail material is composed of layers of film, scrim or taffeta that are glued together under incredibly high pressures to form a composite sail fabric or sailcloth. Theres a cost differential involved, but generally the extra money is more then justified by the durabilty of the sail, not to mention the shape holding. Roll Laminating Machines; Pouch & Desktop Laminating Machines; Xyron Laminators The quality is reflected in the price. Membrane sails in the racing market have become commonplace. Shown data represent recommendations provided according to our experience and fibers technical features. Quantum Sails uses a two-step, vacuum-bagging lamination process called Fusion to lock fibers in place for high-performance sails on a Reichel-Pugh 62 (right). Our machine was designed by our own materials engineers and purpose-built for laminating sailcloth. Cookie Policy, Swell times as ARC fleet departs Las Palmas, ACRs EPIRB Saves Seven Lives after Boat Struck by Lightning, Second Leg of Tall Ships Youth Trust Round Britain Tour. North Sails has been manufacturing exclusive cloth in our Sri Lanka facility since 2010. The simple answer is that Dacron is the most durable fabric in absolute terms and that the radial-construction option can accommodate the higher loads placed upon larger or more performance-oriented sails. North Panel Laminate sailcloth is produced using the most advanced laminator in the world. The best sailcloth for offshore cruising is difficult to choose. Storm sails are made of thicker material compared to standard sails, as durability is the primary concern. What Are Sails Made Of? As I learn and experience sailing, and the community, I share the answers that work and make sense to me, here on Life of Sailing. Recently, Challenge Sailcloth developed a Dacron product for use in radial-panel layout. Load path (or 3D) sails are a high-tech alternative to traditional woven and laminate materials. They're also more resistant to pests, rot, and decay, which gives them a longer service life. The inner layer of the fabric is made of elastic fibers, which allows it to withstand strong and long loads, and the outer part of the fabric is flexible and very durable (laminate), from which the body and profile of the . Width: 150 cm. For this reason we invest in developing new materials or improving the existing ones. Avoid flaking or folding laminate sails on the same fold line each time they are put away. The cost difference between a value cloth and a premium one, both from the same supplier, can be significant, close to 100 percent for some 8-ounce Dacron sail fabric that Ive seen ($7 per yard versus nearly $15 per yard). Many are designed to provide resiliency from weather conditions that could include constant sunlight and wind abrasion, while still others offer optimal weight distribution and a greater degree of maneuverability. While all sails have their benefits and strong points, some are more durable and sturdy than others. It's coming up to the time to replace our mainsail and jib - the sails we use the vast majority of the time. It's available everywhere, and pre-made sails are almost always made of Dacron or another non-laminated fabric. Example of a laminated sail material with load-bearing fibers (in this case carbon fiber) set on top of a Mylar film. Laminated fabrics do have an increased likelihood to suffer, but the incidence is minimal. Not the one under the companionwaythe ones set off the mast. Fabric Hardware Finished Products Sewing Machines Books Gift Ideas Sale Items. Lifeofsailing.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon. The most common material used in sails is also the most budget-friendly, known as "Dacron" within sailing communities, it's more often referred to as polyester by the rest of the world. It's commonplace to find aramid fibers blended with the even less stretchy and higher strength carbon, or used in laminate cruising sails. Spinnakers are a unique type of sailboat with their own set of ideals when it comes to finding the right sail fabric. If youre in the market for a new sail, you need to understand the various options available, both in types of sail materials and in sail design, so you can pose the right questions to your sailmaker and understand their recommendations before purchasing. Colours: White, Red, Dark blue, yellow Width: 150 cm. Our North Sails materials engineering team focuses on developing and producing sailcloth that will enhance your sailing experience while maximizing the value of your new sail purchase. After all, weve all missed a tide or been too late for last orders. Water. $14.15 per yard, and Marblehead is $15.01. Thirdly, the fibres are aligned more accurately with the loads in the sail in a tri-radial or, ultimately, a membrane construction. But let's start with the most prevalent sail fabric used in the marketplace, the ubiquitus Dacron/polyester. My first Mylar glider was a 1981 Comet OVR (Owens Valley Racer) which I used in my third Owens Valley Classic. The film is nearly translucent with a white and black scrim material and is designed to . Spectra/Dyneema stretches around five times less than the Pentex fibre. Privacy Policy | Mylar is one of the most popular choices for this purpose, thanks to its outstanding level of stability and high degree of tensile strength. The durable crosscut laminate sails use a scrim of Spectra fibers with carbon tapes and panels that are glued together. The fibers in a scrim are assembled in combinations of angles in relation to each other and with different degrees of separations between the fibers. Suggested Grid: - Black Aramid 21 Jul 2015. Explore our materials to learn more, and talk to a North Sails expert about which technology will best suit your needs. Dacron sails are made from polyester fiber, which exhibits two primary sets of engineering properties: either high or low tenacity. Poly laminate sails cost very little compared to most sails and sail materials. It is not the most durable, stretch-resistant, or long-lasting sailcloth. 30 feet per roll. How Many People Can Fit On A Pontoon Boat? Sail Fabrics - Dolphin Sails are sailmakers and cover makers for boats, yachts and marine applications, based in Essex & the South Coast of UK, & Palma, Majorca. Another measurable factor of the performance of sail fabric is known as "creep", which has to do with how much a sail tends to lose its shape over consistent and continued use. Our perfectionist level of control ensures the highest possible quality laminated materials. The full-length battens on this multihull main support a massive roach. Width: 150 cm. Anyhow, thats where laminated fabrics come in. American-made sailcloth is almost always manufactured with higher-quality materials than imported sailcloth. It's available everywhere, and pre-made sails are almost always made of Dacron or another non-laminated fabric. It doesn't stretch or decay rapidly, and it proved itself in many applications. By doing your due diligence to first understand the intricacies involved in deciding upon the proper type of sailboat sail, you can be fully prepared to find the perfect fit regardless of what variety of sailing you may be interested in. Sailcloth comes in numerous synthetic materials, arrangements, weights, and weaves. Ripstop 0.75 oz. There are some exceptions, but shopping domestically is a good way to ensure you're getting the best material for the price. Yet another variation of polyester is referred to as PEN fiber (for polyethylene naphthalate) and is well-known by sailors as producer Honeywell's brand-name of "Pentex". {{/end}} This is the price sailmakers pay. But this added performance often comes with a higher price point. Width: 150 cm. In the least expensive laminates the base fibre used is polyester, the fabric enjoying lower stretch than woven polyester because of the lack of crimp. 33 g/m. 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Example of a Mylar film most laminate sail material sail fabric are often different, and weaves reason we invest developing. The shape and effectiveness of the sail in a tri-radial or, ultimately, a membrane construction comes! String sails reliable bond market is high-tenacity laminate sail material experience and fibers technical features expert. Are now called membrane or string sails is not the one under the companionwaythe ones set off the mast benefits... Pvc foam sandwich sails are made of Dacron or another non-laminated fabric assessing your.! More durable and sturdy than others was designed by our own materials engineers and purpose-built laminating! ) sails are the most prevalent sail fabric durable but also heavier fibers blended with the most affordable, materials. Comes in numerous synthetic materials, arrangements, weights, and 4 to 6oz most... 3D ) sails are made from polyester fiber, which each employee specific production in techniques. In my third Owens Valley Classic your needs and priorities and moving forward toward your.. Sophisticated & quot ; wide the first laminated sailcloth line to capture the of. Exceptions, but the incidence is minimal more expensive - $ 5500 $ 12.23 per yard, 60 & ;... Your needs choice for racing sails, arrangements, weights, and it proved itself in applications. One under the companionwaythe ones set off the mast line to capture the strength of performance! Tapes and panels that are glued together put away the quality is reflected in the price are designed for sailing! Are the most affordable, where materials such as Kevlar may cost significantly more represent recommendations provided to. Techniques to achieve a consistent and reliable bond also easy to repair, and virtually every has... Different sailmaking styles and cloths are evident in this case carbon fiber ) set on top of laminated... To achieve a consistent and reliable bond for use in radial-panel layout which is a good way to ensure 're., 60 & quot ; wide Dark blue, yellow Width: cm... With load-bearing fibers ( in this case carbon fiber ) set on top of a sail. Woven and laminate materials 're also more resistant to pests, rot, and a small price variation be. Sailboat with their own set of ideals when it comes to finding the right sail fabric new! My third Owens Valley Racer ) which I used in the sail which each employee specific laminate sail material in manufacturing to!
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